Dettagli:
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| Materiale: | S7/D2 | Strumenti a foratura: | EU-D/B/BB/BBS, ZP, personalizzato |
|---|---|---|---|
| Tipo della perforazione: | ZP, Utensili UE | Applicabile per: | macchina comprimitrice |
| Origine: | Cina | Tempo di produzione: | 15-20 giorni |
Customized Punches and dies Tablet Press Tooling EU/ZP for Tablet Compression Machine
1. Overview
Tablet press tooling, commonly referred to as dies and punches, is the heart of the tablet compression process. These precision-engineered components work within a tablet press (or tablet compression machine) to form powdered or granular materials into tablets of specific size, shape, weight, and hardness. The quality of the tooling directly determines the tablet's physical characteristics, production efficiency, and operational longevity.
2. Key Components
A standard set of tablet press tooling consists of three core parts:
· Upper Punch: Descends into the die cavity to apply compression force.
· Lower Punch: Rises to fill the die cavity, controls tablet weight, and ejects the finished tablet.
· Die: A cylindrical block containing a precisely bored cavity that defines the tablet's size and shape (round, oval, capsule, custom, etc.).
3. Materials & Manufacturing
· Primary Material: High-grade, wear-resistant tool steels (e.g., D2, D3, A2) are standard. For highly abrasive or corrosive formulations, premium materials like Carbide (Tungsten Carbide) are used for exceptional durability and lifespan.
· Key Processes: Manufacturing involves precision machining, grinding, heat treatment (hardening and tempering), and advanced surface finishing (e.g., polishing, specialized coatings like TiN - Titanium Nitride) to achieve exact tolerances, superior wear resistance, and anti-sticking properties.
4. Types of Tooling
Tooling is classified by its design and the press it fits. The dominant international standards are:
· B Tooling (BB Tooling): The most common standard for medium to large rotary presses. Distinguished by a 19.0 mm lower punch shaft diameter.
· D Tooling: A heavier-duty standard with a larger 25.4 mm lower punch shaft diameter, designed for high-tonnage presses and larger tablets.
· Euro Standard (B Tooling compatible): A widely accepted European variant with slight dimensional differences, often compatible with B tooling presses with minor adjustments.
· Custom Tooling: Engineered for unique tablet shapes (multi-tip, complex logos, break-lines) or specialized applications.
Punch drawing for reference
EU Tooling
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ZP Tooling
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Tablet sample
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Company profile
SHANGHAI TIANHE PHARMACEUTICAL MACHIENRY CO.,LTD (STH) was founded in 1992. The company is located in Chongming island Shanghai,China. In the 40 years since its establishment, STH has successfully achieved an extraordinary leap based on the strategy of "brand-opening and terminal-oriented". Development and become a mature enterprise in the tablet press machine industry in one fell swoop.
STH mainly produces tablet press machine, packing machine, processing equipment suitable in Pharmacy, Foods, Chemical industry. And has independent large-scale research and development institutions in the same industry in China, a complete manufacturing system and a huge marketing service network. It is an international manufacturing company integrating R&D, manufacturing, marketing and service.
STH’s machines have been sold all over the world (70 countries), such as: Europe, Canada, New Zealand, Southeast Asia,Pakistan, Iran, Algeria etc. The quality of the products has been significantly improved in Pharmacy, Foods, Chemical industry, and they are favored by customers at home and abroad.
Company mission: focus on quality and service
Service:
Warranty:
Our machine is under warranty for 12 months. Most components are free-replacement warranty,but the client needs to pay the DHL fee . Artificial and thunder strike damage is beyond the scope of the warranty. Spare parts are not in the warranty time.
After Sales Service :
Our engineer is available to provide after sales service oversea. Customers need to afford
the visa, tickets , accommodation, hotel and 100 USD per day.
Technical Support: We will be a consultant for clients about the technical problem before
order, provide drawing specification, design customized project, analyze and solve
technical problem.
Operation Training:
We are pleased to receive client’s technician to our factory and learn the operation course,
take photo, video.